Headlight Housing Repair

Over time, headlight housings can crack, warp, or separate due to impact, weather exposure, or heat damage. Our repair service addresses these issues by restoring the structural integrity of the housing, resealing it to prevent moisture intrusion, and ensuring proper alignment with your vehicle’s lighting system. It’s a cost-effective alternative to full replacement that helps maintain both safety and appearance.

Our Headlight Housing Repair Process

Step 1 - Vehicle Inspection

We begin by inspecting the headlight for visible damage—cracks, loose components, or gaps in the seal. This helps determine whether repair is possible or if a replacement is necessary.

Step 2 - Headlight Removal & Cleaning

The headlight assembly is carefully removed from the vehicle to access the housing without causing additional damage. All surfaces are then cleaned to remove dirt, moisture, and old sealant. This ensures strong adhesion during the repair process.

Step 3 - Crack or Break Repair

Plastic welding or epoxy bonding is used to seal cracks and rebuild broken tabs or sections. Reinforcement may be added to strengthen weak points, especially around mounting brackets or edges.

Step 4 - Lens & Seal Inspection

We inspect the lens and inner seals for any signs of water damage or weakness. If needed, seals are replaced or re-applied.

Step 5 - Resealing the Housing & Leak Test

High-grade automotive silicone or butyl sealant is applied to fully reseal the headlight housing, preventing future leaks and condensation. The housing is then tested for airtightness using a vacuum or moisture test to ensure no leaks remain.

Step 6 - Final Inspection

A thorough check is performed to confirm the housing is structurally sound, sealed properly, and aesthetically restored.

Before & After

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Our dedicated team are ready to help with any query.

What is headlight housing repair, and why is it important?

Headlight housing repair involves fixing cracks, broken mounts, or damaged seals in the outer casing of your headlight. It’s essential for protecting internal components from moisture, preventing condensation, and ensuring your headlights stay securely in place.

How do I know if my headlight housing needs repair?

Signs include visible cracks, foggy lenses due to moisture buildup, a loose headlight assembly, or water pooling inside the unit. If you notice any of these, it’s best to have it inspected and repaired promptly. If you would like a consultation, please contact us.

What materials are used to repair headlight housings?

We use high-quality automotive-grade materials like plastic weld, epoxy, and weather-resistant sealants to ensure strong, durable, and long-lasting repairs.